Spill Containment Blog

Spill Containment Blog

Spill Containment and Spill Cleanup Solutions

Understanding Nitric Acid Spills and Leaks: Hazards and Safety Measures

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Nitric acid is a widely used industrial chemical with applications in manufacturing, agriculture, and chemical processing. However, when a nitric acid spill or nitric acid leak occurs, the consequences can be severe for both people and the environment. Understanding the risks and knowing how to respond can make all the difference in preventing injury and damage.

What Makes Nitric Acid Dangerous?

Nitric acid is highly corrosive and a potent oxidizing agent. Direct contact with the liquid or its vapors can cause severe burns to the skin and eyes, and inhalation of the fumes may lead to serious respiratory irritation. In more extreme cases, delayed lung injury such as pulmonary edema can occur, especially after prolonged exposure.

Even small concentrations can be hazardous, and nitric acid spill dangers are not limited to physical contact. The chemical reacts violently with organic materials, metals, and other substances, which can result in fires, toxic fumes, or even explosions if not handled properly.

Real-World Risks of Nitric Acid Leaks

Industrial accidents involving nitric acid underscore how dangerous these events can be. For example, a commercial truck accident involving a nitric acid transport forced highway closures and evacuations due to a nitric acid leak and the potential for harmful fumes.

Similarly, large-scale leaks at industrial sites have required emergency evacuations, no-fly zones, and extensive cleanup efforts. These incidents illustrate not just localized risk but broader public safety concerns tied to nitric acid exposure.

Safety First: Responding to a Nitric Acid Spill

Proper preparedness dramatically reduces the impact of a nitric acid spill. The first step in any emergency response is to evacuate personnel from the immediate area and alert emergency responders. Only trained professionals with appropriate personal protective equipment (PPE) should approach or attempt to handle the spill.

Containment is critical. Neutralizing the acid with a safe neutralizer and absorbing the resulting material with compatible absorbents (such as acid-resistant pads or vermiculite) prevents further spread and reduces environmental harm.

Preventing Future Leaks and Spills

The best way to mitigate nitric acid leak dangers is through prevention:

  • Store nitric acid in approved containers with secondary containment to prevent accidental release.
  • Ensure facilities have effective ventilation, spill kits, and trained personnel ready to respond.
  • Keep incompatible materials separate to avoid violent reactions.

Nitric acid is a powerful tool in industry, but its hazardous nature requires respect and preparedness. With the proper spill response materials and safety planning, businesses can minimize risks and protect both people and property. 

Dealing With Chemical Spills Involving Broken Glass

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How to Safely Clean Up Workplace Spills Containing Glass Shards

broken glass spill

Handling workplace chemical spills is always challenging, but when you add broken glass into the mix, it becomes even more hazardous. The sharp edges of shattered glass can easily cut through skin, exposing a worker to dangerous chemicals. Plus, when it’s mixed with a chemical spill, broken glass can be hard to see.

This is why it’s important for workers to take extra caution when cleaning up spills involving glass fragments. Keep reading to learn tips and the necessary steps to handle this tricky situation safely and effectively.

Step One: Spill Containment

Some people might instinctively want to remove broken glass before dealing with the chemical spill. While this may seem like a good idea, the best approach is to immediately contain the spill so it doesn’t spread. Taking a few minutes to properly control the chemical spill will make cleanup easier, safer, and less of a hassle for everyone involved. The exact steps to containing a spill depends on the particular chemicals involved and we’ll outline some specific scenario examples later.

Booms and berms are two highly effective forms of containment for most chemical spills, including oil, flammables, corrosives, water-based, and a variety of other chemicals. One of the decisions you’ll need to make when choosing containment berms for a chemical spill is whether you want an absorbent or non-absorbent model. Just as the name suggests, absorbent berms are designed to not only contain a chemical spill, but they also absorb it. Non-absorbent berms, on the other hand, simply control and contain chemical spills so workers can clean them up more easily.

Step Two: Remove the Glass

With your chemical spill contained, you can now work on removing the glass. Make sure you are wearing heavy-duty gloves and other personal protective equipment (PPE) as necessary. Most importantly, DO NOT attempt to pick up broken glass in a chemical spill with your hands. Even with gloves, there’s always a chance of a glass shard cutting into your hand, exposing it to the potentially dangerous chemicals. So, what’s the best approach to cleaning up broken glass in a chemical spill?

Using a pair of tongs is typically the recommended method. Carefully pick up each piece of broken glass and place it into the bags or sharps container specified for your chemical spill. Do your best to get as much of the broken glass as possible. Unfortunately, it’s nearly impossible to pick up every tiny speck of glass, but gathering the large pieces will suffice.

Step Three: Absorb and Clean Up the Spilled Chemical

The third and final step is to absorb and clean up the chemical spill. With most of the broken glass out of the way, you should be able to safely clean the chemical using absorbent pads, towels, mats and similar equipment. Just remember to use extra caution, since there’s always a chance of additional broken glass shards hiding in the spill.

Step Four: Final Safety Checks

After you’ve absorbed and cleaned up the spill, it’s essential to conduct a final safety check. Ensure all contaminated materials, including used absorbents and broken glass, are properly disposed of according to OSHA’s hazardous waste regulations (OSHA 29 CFR 1910.120). Verify that the area is thoroughly cleaned and decontaminated. If there are any lingering chemical residues, use appropriate cleaning agents to remove them. Closely inspect the site for any remaining glass shards or chemical traces, ensuring the workplace is safe for everyone. Finally, document a report about the spill and follow-up with personnel safety training to help prevent future incidents.

Examples of Workplace Chemical Spills with Broken Glass

Understanding real-world scenarios can illustrate the diverse nature of chemical spills involving broken glass and highlight the importance of proper response procedures. Here are some examples:

1. Laboratory Acid Spill

In a research laboratory, a scientist accidentally knocks over a glass beaker containing concentrated sulfuric acid. The beaker shatters, and the acid spills across the lab bench and floor. Sulfuric acid is highly corrosive and poses severe risks to skin and eyes upon contact, as well as potential inhalation hazards.

Response Steps:

  • Immediate evacuation and alerting of nearby personnel.
  • Use of PPE including acid-resistant gloves, goggles, and lab coats.
  • Application of a neutralizing agent like sodium bicarbonate to the spill.
  • Careful removal of glass shards using tongs and proper disposal in a sharps container.
  • Cleanup of neutralized acid with absorbent pads and disposal in hazardous waste containers.
  • Thorough documentation and review of the incident.

2. Industrial Solvent Spill

In a manufacturing plant, a worker drops a glass bottle of acetone while transferring it from storage to the workbench. The bottle shatters, and acetone, a highly flammable solvent, spreads across the floor.

Response Steps:

  • Immediate area evacuation to prevent inhalation and fire risks.
  • Alerting of emergency response teams.
  • Use of PPE including solvent-resistant gloves, goggles, and respirators.
  • Ventilation of the area to disperse flammable vapors.
  • Containment of the spill using absorbent materials specifically designed for solvents.
  • Removal of broken glass with tools and placement in a designated sharps container.
  • Disposal of contaminated absorbents in a fire-resistant hazardous waste container.
  • Inspection and documentation of the spill, with follow-up safety training.

3. Hospital Chemical Spill

In a hospital’s pathology lab, a technician accidentally drops a glass vial containing formaldehyde, which shatters on the floor. Formaldehyde is a toxic chemical that poses significant health risks through inhalation and skin contact.

Response Steps:

  • Immediate evacuation and isolation of the area to prevent exposure.
  • Notification of the spill to the hospital’s hazardous materials response team.
  • Use of PPE including chemical-resistant gloves, goggles, and lab coats, with additional use of respirators.
  • Use of absorbent pads and neutralizers designed for formaldehyde spills.
  • Careful collection of broken glass using appropriate tools and disposal in a sharps container.
  • Cleanup of the chemical with absorbent materials and placement in hazardous waste containers.
  • Comprehensive documentation and a review to prevent future incidents.

4. Chemical Storage Room Spill

In a chemical storage room of a pharmaceutical company, a glass container of hydrofluoric acid (HF) falls from a shelf and breaks. HF is highly dangerous, causing severe chemical burns and systemic toxicity.

Response Steps:

  • Immediate evacuation of the storage room and notification of emergency response teams.
  • Ensuring the responder’s use of full-body PPE including specialized gloves, face shields, and acid-resistant suits.
  • Application of a calcium gluconate gel to neutralize HF if contact with skin occurs.
  • Use of absorbent materials compatible with HF to contain and absorb the spill.
  • Careful handling of broken glass with non-reactive tools and disposal in a specific hazardous waste container.
  • Decontamination of the area with neutralizing agents and thorough ventilation.
  • Detailed incident report and medical follow-up for any exposed individuals.

5. Educational Lab Spill

In a university chemistry lab, a student accidentally breaks a glass flask containing a mixture of chemicals, including a strong oxidizer and organic solvent. The combination poses risks of chemical reactions, fire, and toxic exposure.

Response Steps:

  • Immediate evacuation of the lab and alerting the lab supervisor.
  • Activation of the lab’s emergency response plan.
  • Donning of appropriate PPE by the response team, including gloves, goggles, lab coats, and respirators.
  • Containment of the spill using absorbent materials that can handle both oxidizers and solvents.
  • Removal of broken glass using forceps and placement in a designated sharps container.
  • Careful segregation and disposal of the mixed chemicals as hazardous waste.
  • Thorough documentation and review of lab safety protocols.

Equip Your Workplace with the Right Spill Clean up Solutions

Handling a workplace chemical spill involving broken glass requires a well-coordinated response to ensure safety and compliance. Proper training, preparedness, and adherence to safety protocols are essential in effectively managing these hazardous situations. By following the steps above, you can handle a tricky scenario to protect yourself and your coworkers from potential harm.

If you need help selecting spill containment supplies and cleanup products, reach out to AbsorbentsOnline. You can email us or call toll-free at (800) 869-9633.

This is a revision to a blog post with an original publication date of November 18, 2013.

Is Your Company Prepared For a Hazardous Chemical Spill?

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Understanding the risks of chemical spills through safety planning

liquid spillCompanies dealing with hazardous chemicals and materials should follow the old saying, “Hope for the best but prepare for the worst.” Let’s hope a spill never occurs but in the rare event that it does, be fully prepared to control, contain and clean it. Because when it comes to workplace safety, there is no room for compromise.

Chemical spills can lead to a range of hazards, including fire, explosion, toxic fumes, and environmental contamination. These hazards can cause severe injuries or even fatalities, as well as significant damage to the surrounding environment. When companies turn a blind eye to the possibility of a hazardous chemical spill, they increase the chance of work-related injuries, while leaving themselves vulnerable to fines and sanctions handed down by the EPA.

Whether your company produces, transports, stores, or maintains hazardous chemicals, you need to take extra measures to ensure you are protected in the event of a spill. Some companies assume spill preparation isn’t necessary simply because they only store or transport chemicals rather than produce them. The bottom line is companies that deal with hazardous chemicals in any way, shape, or form must have a plan in place to reduce the impact of a spill.

So, let’s delve into the key steps you need to take to protect your workforce and minimize the potential impact of a chemical spill.

Importance of Comprehensive Safety Planning Against Chemical Spills

A comprehensive safety plan is the cornerstone of preparedness for hazardous chemical spills. It serves as a roadmap for your company, outlining the necessary procedures and protocols to follow in the event of a spill. A well-designed safety plan ensures that everyone in your organization knows their roles and responsibilities, reducing confusion and promoting a swift and organized response.

Furthermore, an effective safety plan should cover preventing hazardous chemical spills in the workplace. This includes guidelines on how to store chemicals safely, such as using appropriate containers and labeling systems. It should also outline the necessary precautions to minimize the risk of spills during transportation or use.

Identify Hazardous Chemicals In Your Workplace

The first step in preparing for a spill is to identify the types of hazardous chemicals present in your workplace. It’s not uncommon for companies to perform their day-to-day operations with little knowledge of the types of hazardous chemicals they are dealing with. When a spill occurs, they’re left scrambling to try and figure out the best way to contain it. A smarter approach is to identify the chemicals present in your workplace ahead of time, as this will allow you to better prepare for situations involving spills.

Start by reviewing the Safety Data Sheets (SDS) for each chemical. These documents provide detailed information on the hazards associated with each chemical, including its physical and chemical properties, health effects, and safety precautions.

Hazardous chemicals are often broken down into one of the following categories:

  • Flammables
  • Corrosives
  • Oils
  • Solvents
  • Explosives
  • Combustibles

Note: For more information on the different types of hazardous chemicals see our previous post, What is Hazardous Waste?

Understanding the potential hazards associated with each chemical–including flammability, reactivity, and toxicity–will help you determine the appropriate safety measures and response procedures to implement.

Identify Potential Spill Hazards and Risks

Next, you’ll want to evaluate your facility’s infrastructure and processes. Look for potential sources of chemical spills, such as faulty equipment, inadequate storage systems, or improper handling procedures. Assess the layout of your facility to identify areas where spills are more likely to occur, such as proximity to loading docks or chemical storage areas.

Engage your employees in this hazard identification process. They often have valuable insights and firsthand knowledge of potential risks. Encourage them to report any safety concerns or near misses related to chemical handling or storage. By actively involving your employees, you can create a culture of safety and enhance hazard awareness throughout your organization.

You should also consider the potential routes of exposure for employees and the surrounding community. Understanding how chemicals can be released into the environment will aid in developing effective containment and cleanup strategies. By thoroughly assessing the risks, you can take proactive steps to prevent chemical spills and mitigate their potential impact.

Create a Chemical Spill Response Plan

After identifying hazardous chemicals and risks in your workplace, you should then document a safety plan. Depending on the size and scope of your unique facility, this may require creating more than one type of plan. From a hazardous communications plan (HAZCOM) to one that is specific to fuel spill containment planning.

At a minimum, your safety plan should provide clear instructions on how to respond to a chemical spill. This includes steps to take immediately after a spill occurs, such as evacuating the area and notifying the appropriate authorities. It should also cover procedures for containing the spill, using appropriate personal protective equipment (PPE), and initiating the cleanup process.

Regular reviews and updates of your safety plan are crucial to ensure its effectiveness. As new chemicals are introduced or procedures change, it is essential to incorporate these updates into your plan. By consistently reviewing and improving your safety plan, you can stay ahead of potential hazards and enhance the overall preparedness of your company.

Creating an Emergency Response Team and Communication Plan

For large facilities, establishing an emergency response team will aid in a coordinated and efficient response to a hazardous chemical spill. This team should consist of individuals with specific roles and responsibilities, ensuring that all aspects of the response are covered.

Assign a team leader who will oversee the overall response efforts and act as the main point of contact for external agencies or authorities. Other team members may include individuals responsible for containment and cleanup, communication and coordination, and providing medical assistance if needed.

In addition to the emergency response team, you should develop a clear communication plan. This plan should outline how information will be disseminated during a chemical spill, both internally within your organization and externally to the appropriate agencies or authorities.

Consider establishing a chain of command for communication, ensuring that everyone knows who to contact and when. Implement a reliable communication system, such as two-way radios or a designated phone line, to facilitate quick and effective communication during emergencies. Regularly test the communication system to identify and address any potential issues.

Acquire Necessary Equipment for Spill Containment and Cleanup

Having the right equipment and materials readily available is essential for effective spill containment and cleanup. Depending on the nature and scale of the chemical spill, you will need a range of tools and resources to mitigate the risks and minimize the impact.

Chemical spill kit with absorbent materials

Absorbent contents in a hazmat chemical spill kit

Invest in appropriate spill containment supplies, such as chemical absorbent materials, spill kits, and containment berms. These products are designed to quickly and effectively contain spilled chemicals, preventing further spread and contamination. Ensure that an ample supply of these materials is readily accessible throughout your facility.

For instance, companies dealing with large quantities of oil should invest in a spill kit specific to hydrocarbons. These spill kits include a variety of items necessary for containing and cleaning up oil-based chemicals, such as gasoline, diesel, motor oil, hydraulic oil, etc. On the other hand, workplaces with aggressive corrosives and solvent chemicals should opt for a hazmat spill kit or perhaps even an acid spill kit.

Also, equip your emergency response team with PPE suitable for handling hazardous chemicals. This may include gloves, goggles, respirators, and protective clothing. Regularly check and maintain the condition of the PPE, replacing any damaged or expired items. Likewise, it’s equally important to inspect your spill kit to validate the state of its contents.

Hazardous Chemical Spill Response Training: Know How to Use Spill Kits

Of course, a chemical spill kit is only useful if you’re fully aware of its contents and how to use them. Once you’ve acquired the appropriate spill kit, spend some time familiarizing yourself with its various supplies. Depending on the particular kit you choose, some of the items frequently contained include absorbent pads, socks, pillows, wipes, gloves, buckets, plastic bags, and emergency handbooks.

Properly trained employees are key to swift and effective hazardous chemical spill response. Without the necessary knowledge and skills, employees may panic or make uninformed decisions, potentially exacerbating the situation and increasing the risks.

Provide comprehensive training to all employees who may be involved in or affected by a chemical spill. This includes not only those directly working with hazardous chemicals but also individuals in adjacent areas who may need to take immediate action to protect themselves.

The training should cover various aspects of spill response, including recognition of different types of spills, the use of personal protective equipment (PPE), evacuation procedures, and communication protocols. Employees should also be familiar with spill kit locations and the proper use of spill containment and cleanup equipment.

Additionally, conduct regular drills and simulations to practice the response procedures outlined in your safety plan. These exercises will help identify any gaps or areas for improvement in your spill response capabilities. By continually reinforcing the training, you can ensure that your employees are prepared to handle a chemical spill confidently and minimize potential risks.

Stay Up to Date with Federal Requirements for Chemical Spills

In addition to implementing your safety plan, it is vital to comply with federal regulations and standards related to hazardous chemical spills. These regulations are in place to protect workers, the environment, and the general public from the dangers posed by chemical spills.

For example, the Occupational Safety and Health Administration (OSHA) Hazardous Waste Operations and Emergency Response (HAZWOPER) standard. This standard specifically outlines the requirements for employers and employees who respond to chemical spills or releases. Similarly, the Environmental Protection Agency (EPA) oversees a number of regulations related to chemicals and toxics, including the Resource Conservation and Recovery Act (RCRA) and Clean Water Act (CWA).

Failure to comply with federal regulations can result in severe penalties, legal liabilities, and reputational damage. By staying up to date with the latest regulations, you can maintain a safe and compliant working environment.

Conclusion

A hazardous chemical spill can have severe consequences for both human health and the environment. As a responsible company, it is crucial to prioritize safety and be prepared for such emergencies. By understanding the risks, implementing a comprehensive safety plan, having the right response equipment, complying with regulations, and training employees, you can minimize the potential impact of a chemical spill.

Travis ZdrazilHave questions about hazardous chemical spill supplies? Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of November 11, 2013.

Chemical Absorbents 101: What You Should Know

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Understanding the importance and types of chemical absorbents

Applying yellow absorbent pads to clean up a chemical spill

It’s important to use the right absorbents for safe chemical spill cleanup

If your company deals with the production, processing, storage, or handling of chemicals, you need appropriate absorbents readily available to maintain a safe and compliant workplace.

Chemical spills can occur unexpectedly, so having the right absorbents on hand allows you to effectively contain and clean the chemicals in a timely manner.

But with so many different types of spill absorbents available—differing in size, material, shape, and construction—how do you know which ones to choose? In this post, we break down the different types of chemical absorbents to help you make an informed choice.

Categorizing Absorbents

Absorbents are typically classified into three main categories:

  1. Universal – Universal absorbents are probably the most popular type of chemical absorbent and are gray in color. These versatile absorbents are designed to handle both oil-based and water-based chemical spills. The ability to effectively absorb various types of chemicals makes universal absorbents the preferred choice for most companies.
  2. Oil-Only – As the name suggests, white oil-only absorbents are specifically designed to tackle oil-based spills. If your company primarily deals with oil-based chemicals, opting for oil-only absorbents in the event of a spill is a sensible choice. Oil floats on top of water, making booms a common choice for containing oil spills. Oil-only absorbents repel water which means they float even after soaking up a hydrocarbon spill.
  3. Hazmat – The third category of chemical absorbent is yellow, and specifically formulated to handle aggressive chemicals that cannot be effectively absorbed by universal or oil-only absorbents. These absorbents are indispensable for managing spills involving hazardous materials. Moreover, you can also use hazmat absorbents for cleaning up water-based and oil-based chemical spills.

Different Types of Chemical Absorbents

Absorbent contents in a hazmat chemical spill kit

Chemical absorbents come in various forms, each with its own unique purpose. For convenience, spill kits often contain a mix of these different options. We’ll delve into some examples, next.

Pads, rolls, and mats

Absorbent pads are placed directly on top of a spill to soak up the chemical. Using pads designed for specific chemicals ensures optimal absorption. Some companies even use absorbent pads as a preventive measure by placing them beneath forklift storage areas, reducing the risk of oil spills on the floor.

Let’s not overlook the importance and convenience of basic absorbent rolls. These are essential for quickly wiping up small spills. Whenever a minor spill occurs, a few sheets of an absorbent roll can swiftly address the issue.

Booms, socks, and pillows

With their bulkier forms, booms, socks, and pillows represent another type of chemical absorbent product range. They’re typically utilized for larger spills that are difficult to contain with mats or pads alone. Socks and booms can enclose a chemical spill within a designated area while gradually absorbing and containing it. Then, pillows can be tossed into the center of the spill for additional absorbing power.

Benefits of Using Chemical Absorbents in the Workplace

Using chemical absorbents in the workplace offers several important benefits. Such as ensuring a safer environment for employees and helping companies meet federal compliance regulations. Let’s explore these advantages in detail:

  1. Enhanced Workplace Safety: The primary advantage of utilizing chemical absorbents is the significant enhancement in workplace safety. Chemical spills can lead to slip-and-fall accidents, fires, chemical exposures, and other hazardous situations. By having the appropriate absorbent materials readily available, companies can quickly respond to spills, contain them effectively, and minimize the potential risks to employees’ health and safety.
  2. Reduced Environmental Impact: Chemical spills can have detrimental effects on the environment if not properly managed. Absorbents play a crucial role in preventing the spread of chemicals and their subsequent contamination of soil, water sources, or nearby ecosystems. By using absorbents to promptly address spills, companies can minimize the negative impact on the environment and demonstrate their commitment to responsible environmental stewardship.
  3. Compliance with Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) Regulations: Both OSHA and the EPA have established regulations and guidelines to ensure workplace safety and environmental protection. Using chemical absorbents aligns with these regulations, demonstrating compliance and a proactive approach to maintaining a safe and environmentally conscious workplace. By implementing proper spill control measures, companies can avoid potential penalties, fines, or legal consequences associated with non-compliance.
  4. Improved Operational Efficiency: Chemical spills can disrupt operations and lead to downtime while the cleanup process takes place. Having the right absorbents readily available allows for quicker containment and cleanup, minimizing the interruption to workflow and reducing potential financial losses. The ability to promptly address spills helps maintain operational efficiency and productivity.
  5. Cost Savings: The proactive use of chemical absorbents can also result in cost savings for companies. By promptly containing and cleaning up spills, potential damages to equipment, infrastructure, or inventory can be minimized or avoided altogether. Additionally, the reduction in workplace accidents and associated medical expenses, insurance claims, and legal costs contributes to overall cost savings for the company.

Final thoughts

In conclusion, the proper selection of chemical absorbents is crucial for maintaining a safe and compliant workplace. It is important to note that the specific requirements for chemical spill management and the choice of absorbents may vary depending on the industry and the types of chemicals involved. Understanding the different types of absorbents available and their specific uses will help you make informed decisions.

If you need advice on selecting chemical-compatible absorbents for your facility, reach out to AbsorbentsOnline. Our experts can help. Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633.

This is a revision to a blog post with an original publication date of October 3, 2013

Color-Code Your Spill Cleanup

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How to choose the right absorbent socks for cleaning up spills

absorbent socks

Absorbent socks come in different colors to safely clean up specific types of spills

When you reach for an absorbent sock to contain spilled or leaking fluid, do you stop to think about the sock’s color? You should!

Color coding doesn’t just look nice. It has a serious purpose: to help workers respond to a spill quickly and clean it up safely. Each chemical color code indicates the sock’s purpose and serves as a safety precaution for workers in the spill area.

In this post, we’ll explain the different types, absorbency, and uses of these handy spill clean-up tools.

What are absorbent socks?

Absorbent socks are long polypropylene tubes containing high absorbency materials like cellulose or corn cob filler. Their uses span general-purpose sorbents to containment dikes that stop spills from spreading.

absorbent sock and pad spill clean up

Absorbent polypropylene socks are a staple item in many spill clean-up kits

Different types of socks can handle various liquids including water, solvent, coolant, and oil spills. They come in lengths of 4′ to 12′ and one sock absorbs up to 2.5 gallons of fluids.

Socks are similar in appearance — and use applications — to absorbent booms. Check out our previous post where we explain the differences in absorbent booms versus socks.

Along with absorbent pads and pillows, socks are a common item in most overpack spill kits. Next, we’ll discuss why these spill supplies come in different colors.

Benefits of spill kit color coding

Color coding your absorbent kit contents offers several advantages. First, the sock color informs workers at a glance about the spill type. For instance, alerting them to steer clear of dangerous spills if they do not have the right safety equipment.

Second, color coding can help you train new employees about spills. For example, which socks they’ll need to use when cleaning up different substances. This can be crucial for facilities that handle multiple kinds of chemical fluids.

Finally, the color-coding system can save you money. Using the wrong sock for a spill is a waste of resources. However, when the color clearly indicates the sock’s purpose, mistakes are less likely to happen.

Color coding systems can vary between businesses. But, AbsorbentsOnline has fine-tuned a smart, easy-to-understand scheme. And it applies to all our super absorbent pads, rolls, chemical socks, and pillows.

Hazmat spills – yellow socks

hazmat chemical spill absorbent sock

Bright yellow indicates this absorbent sock is for use on hazmat chemical spills

Yellow indicates the chemical spill absorbent sock is for aggressive and non-aggressive fluids. Although yellow socks are typically for acids and bases, you can also use them with unknown liquids.

The bright yellow color makes a hazmat chemical absorbent sock stand out from its surroundings. This helps warn employees to avoid coming into contact with the sock and spill unless they’re wearing the proper PPE equipment.

Note: yellow socks are not compatible with sulfuric acid. Instead, keep a supply of acid spill neutralizer socks on hand.

Oil-only spills – white socks

oil absorbent sock

White oil-absorbent spill socks are for cleaning up oily fluids

Use white oil-absorbent socks to soak up oil-based fluids (hydrocarbons). They also repel water, and will not sink even when saturated with oil. As well, the bright white color means they are easy to see.

Use oil-only absorbent socks to dike and absorb spilled oils. Because they’re hydrophobic, and float on water, they’re a great choice for marine applications. For instance, to help soak up waterborne hydrocarbons and oily sheens.

Universal spills – grey socks

corn-cob universal absorbency sock

Grey polypropylene socks contain absorbent fillings of either corn cob or cellulose

Grey universal absorbent socks are for general-purpose uses. They are the best choice for industrial applications and containing non-aggressive fluids. This covers everything from water-based liquids to solvents, coolants, and oil spills.

The grey color indicates to workers that the absorbed fluids are not dangerous to handle. Grey also helps hide dirt and blends in with the surroundings. This means these heavy-duty socks are ideal to position around leaky equipment and machinery.

How do you use absorbent socks?

In the workplace, super-absorbent socks help keep spills and leaks in check. This is why these handy sorbents are essential in many maintenance shops and industrial facilities.

absorbent universal spill sock

Use socks to create a barrier that confines and absorbs spills

Because they’re flexible, socks are a great way to quickly confine and absorb fluids. For example, wrap universal absorbent socks around the base of coolers or A/C units to soak up condensation puddles.

You can also use them to prevent spills from spreading and becoming a slip hazard. By laying socks around a spill you create a diking dam that also soaks up the liquid. Like encircling a leaky sump pump or IBC tank to create a temporary spill control barrier.

Are absorbent socks reusable?

reusable absorbent sock hand-wringer

You can reuse your heavy-duty socks with a hand-wringer for absorbents

In short, yes! Specifically, mildew-resistant absorbent socks made of non-biodegradable fillers like cellulose are reusable. You can wring them out and reuse them after they air-dry.

This not only saves you money by recovering the fluid spill but also on purchasing socks themselves.

Your spill control, cleanup, and sorbent specialists

If you don’t already use color coding in your facility, take advantage of AbsorbentsOnline’s effective system for spill clean-up. Your employees — and your wallet — will be better off for it.

AbsorbentsOnline offers a wide range of absorbent rolls, socks, and clean-up supplies. All at affordable pricing. Contact us by email or call toll-free at (800) 869-9633.

This is a revision to a blog post with an original publication date of March 11, 2015

Is Your Workplace Prepared to Handle Emergencies?

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Learn the essentials for workplace emergency preparedness

Workplace emergency exit sign

Escape route procedures are one part of workplace emergency preparedness

It’s easy to think “It couldn’t happen to me” — until it does. Too often, we don’t focus on workplace emergency preparedness until disaster strikes. And by then, it’s already too late.

That’s certainly the case for some U.S. employers. For instance, many are less prepared than they should be for emergencies in the workplace.

Consider a 2014 report from the International Facility Management Association (IFMA) and RLE Technologies. Its findings state that 19% of organizations lack an up-to-date emergency preparedness and business continuity plan. And Staples’ 2014 workplace safety survey shows that only half of employees believe their workplaces are prepared for a severe emergency.

Don’t get caught without an emergency response plan

Think an emergency can’t hit you hard? Think again.

emergency responders in full PPE suits

Firefighters and emergency services respond to a chemical spill
Source: nhregister.com

A variety of emergency situations could easily disrupt business operations. Consider the impact of a medical emergency or a short-term Internet outage. Let alone more catastrophic events. For instance, building and environmental damage. Be it due to severe weather, a hazardous spill, equipment failure, or a terrorist attack.

Your business needs to be ready. Because if you don’t have an emergency action plan in place to deal with events like these, you risk non-compliance with Occupational Safety and Health Administration (OSHA) regulations. Specifically, 29 CFR 1910.38(a) and 29 CFR 1926.35.

And if non-compliance with the U.S. Department of Labor’s occupational safety requirements isn’t scary enough, an emergency can have many other dire consequences. For instance, without proper planning, you risk jeopardizing employee workplace safety. Or, even shutting down the business. In fact, according to the Institute for Business and Home Safety, one in four businesses never reopens after a natural disaster.

What does emergency planning require?

You don’t want to be that one in four business that has to close its doors for good after an emergency strikes. So how do you ensure that you’re ready to deal with a disaster if, or when, it comes?

Fortunately, both OSHA and Federal Emergency Management Agency (FEMA) offer comprehensive guidelines and resources. Which can assist businesses in developing their emergency preparedness plans.

Your workplace preparedness and emergency action plan should address these areas:

  • Program management

    A preparedness program requires management leadership, commitment, and financial support.

    These inputs are essential to your plan’s success and require ongoing investments, including time and money.

  • Planning

    This task involves the assessment of hazards and risks and how to mitigate them.

    Potential hazards exist in every company or organization. And every workplace is unique. Your preparedness plan should include hazards specific to your business and workplace environment. In other words, oil or chemical spills or severe weather events that are possible in your area.

  • Implementation

    The plan should cover all facets of preparedness. This means crisis communications, business continuity, and emergency response.

    Workplace protective actions can be everything from installing a defibrillator (make sure to train employees how to use it!) to having a shelter in place at tornado-prone locations.

  • Testing

    Test and evaluate the plan with drills and exercises that you schedule on a regular basis each year.

    Are evacuation routes in your building visible, and, are your staff familiar with evacuation procedures? Are alarm systems and public address systems in effective working order if you need to alert staff or reach out to local law enforcement?

  • Improvement

    Based on what you learn during testing and evaluation, determine how you can improve your plan.

    Do you need to revise your evacuation plans and emergency evacuation procedures, or, consider upgrading building fire protection systems? Is it time to update employee family member contact information so you can let them know about an emergency situation?

Get prepared for potential emergencies

danger acid wall sign

Keep acid neutralizer on site to prepare your workplace for emergency spills

Ensuring your workplace has emergency response items like fire extinguishers, first aid, leak, and spill kits on hand is a good start. But, will only do so much during a large catastrophe.

Beyond tangible equipment, you must also have clear processes in place to report and respond to an emergency. Above all, preparation to protect your workers or customers demands a clear chain of command.

Preparation also means appropriate safety training for staff. The American Red Cross offers specialized courses in everything from first aid and CPR (cardiopulmonary resuscitation) to using AED (automated external defibrillator) equipment.

When developing your first responder notification procedure, you might even want to reach out to your local fire department or police department for their input.

Types of emergencies to consider

An emergency or disaster in the workplace can strike at any time, without warning. Broadly speaking workplace emergencies fall into two main categories – man-made and natural.

Examples of man-made disasters are:

  • Hazardous toxic gas releases or chemical spills
  • Radiological accidents
  • Explosions
  • Civil disturbances
  • Workplace violence that results in bodily harm and trauma.

lightning strike in sky

Weather is one of many worst-case scenarios workplaces must plan for

Similarly, the types of natural disasters your workplace may need to prepare for include:

  • Floods
  • Hurricanes
  • Tornadoes
  • Fires

Brainstorm potential emergency scenarios

Not all workplaces will be at risk of the same types of emergencies. But it always pays to prepare for the worst-case scenarios. Therefore, brainstorm any and every potential hazard that your workplace might face.

Start by writing down a list of questions, such as the following examples. What types and volumes of hazardous materials does your job site handle or store on location? Does your medical facility have the appropriate equipment in place to protect employees against bloodborne pathogen risks?

When it comes to natural disaster preparedness, check out our previous Storm Safety Tips post for more ideas.

The time for emergency planning is now

There’s no time like the present to determine whether your existing plan needs an update. Particularly if you haven’t recently done a review or test of your workplace’s emergency preparedness plan.

And if your company lacks a workplace emergency preparedness plan, consider the consequences of not being prepared when disaster strikes. In conclusion, make it a priority to develop a plan that protects both your employees and your business.

We’ll help your workplace with disaster preparedness

95 gallon overpack drum spill kit

Workplace emergency preparedness spill kit

Have your plan in place? Congratulations! Now, check out these emergency preparedness products from AbsorbentsOnline.com:

Angie MezaDo you have the right safety products on hand for your workplace? To find out, contact Angie Meza at angie@absorbentsonline.com or (800) 869-9633.

This is a revision to a post with an original publication date of November 11, 2014.

What Absorbent Products Do I Need for My Construction Site?

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How to prepare construction sites for unexpected workplace spills

working on an oil spill cleanup

Oil absorbent pads are a convenient grab-and-throw solution for handling construction site spills

Spills happen. When they do, what extreme consequences could contractors and workers face? And how can chemical accidents negatively impact construction sites? These are especially important questions for contractors to keep in mind. Because industrial spills, and even stormwater runoff, can have dire consequences for construction environments and workers.

Employees who work with oil, diesel, solvents and other hazardous liquids must respond to spills immediately. These types of spills can affect vegetation, animals, people, and can even make their way into groundwater supplies. To effectively prepare, contractors must outfit their sites with equipment that allows crew members to respond quickly, efficiently, and successfully.

How? At bare minimum, every construction site should contain spill kits. Regardless of whether employees are working in an indoor or outdoor environment, spill kits provide all-in-one solutions to specific spill categories, giving contractors and the builders who work for them peace of mind.

All spills have unforeseen consequences

worker slipping on greasy floor illustrationSpills left to advance and spread can cost contractors upwards of a hundred thousand dollars in site cleanup fees. That number doesn’t even include potential Environment Protection Agency (EPA) or Occupational Safety and Health Administration (OSHA) fines for violations. In any spill situation, it is the contractor’s responsibility to comply with all local, state, and federal regulatory agency guidelines.

At construction sites, diesel fuel can present major environmental issues. Contractors who keep diesel containers or vehicles on-site run the risk of developing drips and leaks as well as contaminating nearby water supplies, so proper preparation is imperative.

What kinds of solutions are available?

Spill kits are one way for site managers to easily handle construction site spill response. These kits come in three different categories that are typically color-coded:

  • Universal or General Purpose Kits – Include gray absorbents. Use them for cleaning up both water-based fluids and hydrocarbons. Such as oil or diesel from vehicles or construction machinery.
  • Oil-Only Kits – Contain white absorbents that repel water, absorbing hydrocarbons only. Because they float, cleanup crews them to absorb oils from contaminated water.
  • Hazmat Kits – Feature yellow absorbents designed to clean hazardous and aggressive fluids. Like acids, solvents and other chemicals.

What products should contractors stock?

Contractors may find the perfect tool for diverting pollutants in spill containment berm dikes. They may implement these dikes to direct pollutants away from sewers or other natural bodies of water in cases of diesel leaks or spills. With sizes ranging from 5-foot to 10-foot sections, contractors can use dikes to blockade spills, containing them before they can cause serious damage. Need to do more than contain? Constructed with tough outer mesh encased in superabsorbent polypropylene fillers, site managers can use oil absorbent booms to handle all types of hydrocarbon spills such as gasoline, diesel, or fuel and motor oils while repelling water at the same time.

For smaller spills, oil absorbent pillows or universal absorbent pillows can quickly soak up oil on land or water. Depending on the types of chemical agents on hand, hazmat absorbent pillows can facilitate site leaders in absorbing hazardous or unknown aggressive liquid spills.

As contractors are responsible for maintaining clean construction sites while avoiding environmental damage, even small gestures such as adding cigarette butt receptacles can go a long way. With well-stocked absorbent products and well-trained construction staff, contractors can ensure safety and efficiency on their sites.

Need help selecting the right absorbents for your construction site?

The professionals at AbsorbentsOnline can help! Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633. You can also check out our handy list of industry-specific spill response and absorbent products for construction sites.

Do I Have the Right Absorbents for My Manufacturing Plant?

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A large manufacturing plant

Absorbents help keep manufacturing facilities ready for unexpected spills

In the manufacturing industry, it’s important to maintain a clean, safe workplace. And that isn’t possible without the right chemical absorbent materials. That’s because — no matter how careful you are — fluid spills are inevitable in manufacturing. When those spills do occur, it’s imperative you have the materials you need to clean them up quickly and safely so you can get back to work.

The everyday basics

From slow, inconvenient oil or coolant drips to full-on leaks due to human error or equipment damage, day-to-day work in a manufacturing plant comes with leaks and spills that all need to be contained and cleaned up. That requires keeping a library of basic safety products on hand.

When accidents happen, it’s important to have cleaning shop rags and towels readily available for quick cleanups. Consider eco-friendly products like shop towels made of up to 40% post-consumer product and shop rags made of reclaimed cloth. Also keep in mind fluids don’t just end up on floors and equipment — they can also get on employees’ hands. That’s why grease wipes are another must-have on the manufacturing floor.

Speaking of floors, absorbents mats can help you keep your facility’s floors clean and dry even in the face of equipment drips and leaks. And it’s not just machines that need mats — anti-fatigue mats can protect manufacturers’ health through hours of standing while also keeping them safe from slips and falls.

Be ready for spills and leaks

Sometimes, shop rags aren’t enough. When a spill requires a little more attention, it’s time to bring out the big guns: industrial absorbents.

  • Pillows and socks — Absorbent pillows and socks are perfect for soaking up larger chemical spills quickly.  Plus, they’re easy to wring out and reuse, making them cost-effective. These absorbents come in universal grey, oil white, and hazmat yellow.
  • Pads and rolls — Absorbent pads and rolls are great, affordable options for quick spill cleanup. Rolls make it easy to use just as much as you need for any given spill. These are also available in grey for universal absorbent purposes, white for hydrocarbons, and yellow for hazardous and aggressive fluids.

Some chemical absorbents allow users to wash and reuse them after spills, but others must be disposed. When it comes to disposing of hazardous materials and oils safely, waste containers are imperative. These containers are designed to help you comply with regulations regarding hazardous material containment and disposal.

Spill kits cover all your bases

shop spill kitsNot sure precisely which chemical absorbents you need in your manufacturing plant? A spill kit can help you ensure you’re prepared to clean up any spill and dispose of used materials safely and effectively. Simply choose the spill kit that matches the fluids and quantities you’re working with.

Spill kits are divided by fluid — universal, hazmat, and oil — and each comes in different sizes to facilitate different-sized spills. Don’t see a spill kit that suits your facility or not sure which absorbents are right for your unique manufacturing needs? Work with a partner who can help you ensure you’re prepared to avoid danger, damage, and — worse yet — injuries to yourself and your fellow manufacturers.

Need help choosing the right absorbents for your manufacturing plant?

The professionals at AbsorbentsOnline can help. Contact Travis Zdrazil at travis@absorbentsonline.com or (800) 869-9633. You can also check out our spill clean-up and containment solutions specific to manufacturing and industrial businesses.

Are Your Workers Protected from Hazardous Chemical Risks?

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Handling chemicals in a laboratoryDespite scores of regulations from OSHA, the Environmental Protection Agency (EPA), and various other governmental entities, hazardous chemical exposure is still a pervasive problem in many workplaces. In fact, OSHA publicly acknowledged the problem last fall, bringing it into the spotlight and inviting industry representatives into a “national dialogue” to discuss solutions and tackle the monumental task of updating permissible exposure limits (PELs).

Even the most safety-conscious employers cannot take hazardous chemical safety for granted. Accidents can happen all too easily — it only takes one careless mistake to result in devastating consequences that can harm employees’ health, the environment, the vitality of the business, and more.

In light of the renewed attention to hazardous workplace chemical dangers, it’s a good time to review your own facility’s chemical safety plan and ensure you’re doing enough to mitigate the risks of hazardous chemical exposure.

The first step
The first step toward better hazardous chemical safety is to confirm that all employees understand precisely what a hazard is. According to OSHA, hazardous chemicals (and common materials that contain hazardous chemicals, such as paint and cleaning compounds) can be categorized as a health hazard, a physical hazard, or another hazard type (such as combustible dust). A health hazard is a chemical that can cause acute or chronic health effects in exposed employees. A physical hazard is a chemical that could cause non-health related physical damage.

The OSHA Hazard Awareness Advisor is a great resource for educating your business. The advisor helps general industry employers and workers identify possible safety and health hazards in their workplace, then directs them to OSHA standards that address those hazards. This tool can be particularly helpful to small employers who don’t have the means to hire safety and health professionals to evaluate their workplace.

The next steps
Once you understand what constitutes a chemical hazard, take these further steps to keep your employees safe:

  • Get employee buy-in. It’s vital that your employees understand the correct procedures for using and disposing of chemicals, and why safety is crucial.
  • Identify all hazardous chemicals in your workplace. Check the information available in the chemical manufacturer’s MSDS or product labeling to determine which chemicals are hazardous. You should also be familiar with PELs for every chemical used in your workplace, and establish practices to reduce workers’ exposure to these harmful substances. And remember: When classifying hazardous materials, it’s always best to err on the side of caution.
  • Do a personal protective equipment (PPE) inventory. Make sure you have the necessary respirators, ear protection, eye and face protection, head protection, safety gloves, and other PPE for working with the chemicals used in your workplace. Make sure workers can easily access this equipment, and understand when and how to use it.
  • Review your chemical spill response supplies. Ensure you have the correct materials on hand to quickly respond to a chemical spill.

Whether you’re a company leader, manager, or team manager, you can’t afford to take hazardous chemical safety for granted in your workplace. Keep your hazardous chemical safety procedures up to date, and make sure that employees at all levels fully understand and employ those procedures when working with chemicals.

Do you have the right safety products on hand for your workplace? To find out, contact Angie Meza at angie@absorbentsonline.com or (800) 869-9633.

Find these hazardous chemical safety and spill response supplies at AbsorbentsOnline.com.

Can Granular Sorbents Be Eco-Friendly?

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Green leaf symbol.

When you clean up an oil spill, chemical spill, or other type of spill, you want to avoid or minimize environmental damage. That’s why it’s important to make sure that the absorbent material you use to clean a spill up doesn’t add to the ecological hazards created by spilled substances.

Take clay, for example. Clay has long been a mainstay of spill cleanups, but it’s both environmentally unsound and impractical. It takes a lot of clay to remove a spill — ten pounds for every one gallon of spilled oil, to be exact. Plus, it isn’t really an absorbent; spilled liquid simply coats the clay particles, meaning the hazardous material can easily be leaked or spilled again during the disposal process. Furthermore, clay poses respiratory dangers to those using it, and the material isn’t recyclable or renewable.

However, there are several affordable, earth-friendly alternatives to clay. Industrial absorbents made from renewable, recycled, or environmentally safe sources offer a solution for handling spill containment in a healthier, more effective, and ecologically sound way

Eco-friendly granular sorbent products

One option is to use granular sorbents. Made from recycled or natural material, these highly absorbent products make spill cleanup and disposal safe and easy:

  • Gran-sorb — With a one-to-one, weight-to-weight absorbency, it doesn’t take a lot of this fiber-based absorbent to soak up your non-aggressive liquids. It’s also made from 100% recycled post-consumer paper waste, and it’s 100% biodegradable, fire resistant, and free of hazardous materials.
  • Super Sorbent — This absorbent is environmentally safe, nontoxic, non-flammable, inorganic, and non-reactive. And to help you ensure you’re always prepared for any oil, coolant, solvent, or water spill, this product is packaged in separate cartons that can be placed throughout your facility.
  • Peat Moss Absorbent — Used exclusively for oils, this handy absorbent soaks up oil spills on any hard surface. It’s biodegradable and can be incinerated.
  • Corn Cob Absorbent — This universal absorbent is made from ground-up corn cobs, which hold approximately four times their weight in fluids. In addition to packing some major absorbing power, it’s also inert, nontoxic, biodegradable, and can be incinerated.

Absorbent socks offer an alternative to granular sorbents. A great option is the Corn Cob Absorbent Sock, which is composed of the same super-absorbent ground corn cobs that are in the granular sorbent, but are housed in a polypropylene skin. These absorbent socks are an economical option for handling non-aggressive fluids. The filler is recycled, organic, renewable, and boasts impressive soaking power: A 3 inches by 4 feet corn cob absorbent sock absorbs 1/2 gallon of liquid.

With so many environmentally friendly products available at budget-friendly prices, there’s no excuse not to “go green” when you’re selecting your industrial absorbents.